Product Overview
The Steel-Cord Belt Bucket Elevator features high conveying capacity, compact size, low power consumption, smooth and reliable operation, and long service life. It is suitable for the vertical conveying of dry bulk materials, including powdered, granular, and other free-flowing materials. It is widely used in bulk material handling systems in the building materials, metallurgy, chemical, grain, power, and other industries.
It is particularly suitable for conveying raw meal to the kiln feed system in modern dry-process cement plants, as well as for feeding raw meal homogenization silos and cement storage silos. It is an ideal domestic alternative to imported equipment of comparable specifications.
Technical Features
1. Wide range of applications.
The elevator is suitable for conveying various powdered, granular, and lump materials with a maximum particle size of 30 mm and a material temperature of up to 120°C.
2. High lifting height.
Thanks to the high strength of the steel-cord belt and its smooth operation, a single elevator can achieve a lifting height of up to 100 m.
3. High conveying capacity.
The conveying capacity ranges from 32 m³/h to 686 m³/h.
4. Long service life and reliable operation.
The elevator offers smooth and reliable operation, excellent sealing performance, and effective dust containment to minimize environmental pollution.
5. Low power consumption.
Compared with conventional bucket elevators, energy consumption can be reduced by more than 30%.
6. Easy operation and maintenance.
The elevator has fewer wear parts and is easy to operate and maintain. Maintenance costs can be reduced by more than 80% compared with conventional bucket elevators.
Structure and Components
The Steel-Cord Belt Bucket Elevator mainly consists of the head section, intermediate casing sections, boot section, steel-cord belt with buckets, drive system, and outdoor maintenance platform.
1. Boot Section:
Consists of the feed inlet, lower casing, bend pulley assembly, and tensioning device.
2. Intermediate Casing Section (Inspection Type):
One inspection section is provided for each elevator to facilitate the installation, inspection, and maintenance of the belt and other conveying components.
3. Intermediate Casing Section (Anti-Misalignment Type):
One anti-misalignment section is generally installed for every five standard intermediate casing sections.
4. Connecting Plate:
One connecting plate is generally installed for every two intermediate casing sections.
5. Standard Intermediate Casing Section:
L = 1.5 m.
6. Non-Standard Intermediate Casing Section:
L ranges from 0.5 m to 2 m. It is generally installed as the first or second intermediate casing section below the head section.
7. Head Section:
Consists of the upper casing and drive pulley assembly.
8. Drive Unit:
Consists of a motor, vertical-shaft gear reducer, hydraulic coupling, backstop, and inching device.
9. Transmission System.
10. Outdoor Operating Platform.
11. Belt-and-Bucket Assembly.
Main Technical Parameters
Specifications/Parameters | TDG160 | TDG250 | TDG315 | TDG400 | TDG500 | TDG630 | TDG800 | TDG1000 | |
Throughput m³/h | 24 | 51 | 74 | 118 | 167 | 253 | 361 | 571 | |
Hopper | Capacity (L) | 1.9 | 4.6 | 7.4 | 12 | 19 | 29 | 47 | 74 |
Dou distance (mm) | 260 | 325 | 360 | 420 | 460 | 520 | 580 | 650 | |
Weight of hopper and belt per meter length (kg/m) | 22 | 33 | 33.2 | 42.2 | 62.3 | 78.53 | 106 | 145 | |
Increase in speed (m/s) | 1.2 | 1.34 | 1.34 | 1.5 | 1.5 | 1.68 | 1.65 | 1.86 | |
Maximum lifting height | 80–100 m | ||||||||
Note: When the lifting height exceeds 80 m, a special design is required. | |||||||||
★ Tongxin Vibration Machinery can design and manufacture customized bucket elevators in special models and specifications according to customer requirements.
★ Tongxin Vibration Machinery reserves the right to modify technical data and dimensions without prior notice. In the event of any discrepancy between the actual product and the illustrations or descriptions in this catalog, the actual product shall prevail. Tongxin reserves the right of final interpretation.
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Steel-Cord Belt Bucket Elevator
Application scenarios
Provide full industry chain services for various industries
Our products are widely used in various industries such as mining, metallurgy, carbon new materials, chemical industry, coal, water treatment, sludge treatment, oil sludge (sand) treatment, gas engineering, soil remediation, on-site treatment of construction waste, coal-fired power, building materials, steel, cement, electricity, grain, sand making, commercial concrete, environmental protection, refractory materials, etc
Electricity
Building materials
Chemical industry
Grain
Mine
Sand Making
Cement
Coal
Steel-Cord Belt Bucket Elevator
Contact Information
Category
After-sales service
Each process is inspected layer by layer, and the factory quality is strictly controlled; Equipped with a dedicated on-site installation guidance and after-sales maintenance service team, we can provide customers with one-stop landing services.
Professional after-sales team
Follow up throughout the process, provide on-site guidance on equipment installation and debugging, and quickly complete production.
Equipment malfunction repair
Timely response, on-site troubleshooting, and efficient resolution of operational failures.
Full process quality traceability control
Factory level quality inspection reduces the occurrence rate of after-sales failures from the source.
Information exchange
Fault issues can be addressed through collaborative research and development to provide targeted solutions
Industry university research technology
We can provide professional technical guidance for equipment modification and process optimization.
Stable technical support
Explanation of maintenance knowledge for supporting equipment to extend its service life.
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