Product Overview
Wire‑rope‑core rubber‑belt bucket elevators feature high conveying capacity, compact dimensions, low power consumption, smooth and reliable operation, and a long service life. They are suitable for the vertical lifting of dry, bulk powdered materials and are widely used in bulk material handling systems across industries such as building materials, metallurgy, chemical engineering, grain processing, and power generation. These elevators serve as an ideal replacement for imported counterparts of the same specifications, particularly for feeding raw meal into kilns at the kiln tail end of modern dry‑process cement plants, as well as for loading raw meal homogenization silos and cement storage bins.
Technical Performance Features
1. Wide range of applications: It can handle various powdered, granular, and lump materials (≤30 mm), with a material temperature not exceeding 120°C.
2. High lifting height. Thanks to the high strength and smooth operation of wire‑rope belts, a single‑unit hoist can achieve a lifting height of up to 100 meters.
3. Significant capacity increase. The range of the increase is 32 m³/h to 686 m³/h.
4. Long service life, smooth and reliable operation, excellent sealing, and no environmental pollution.
5. Low power consumption—compared with conventional elevators, it saves more than 30% of energy.
6. Easy to operate and maintain, with fewer wear parts, resulting in maintenance costs that are more than 80% lower than those of conventional bucket elevators.
Structural Composition
The wire‑rope‑core belt bucket elevator consists of an upper section, a middle casing, a lower section, traction components such as the conveyor belt with buckets, a drive unit, and an outdoor maintenance platform.
1. Lower section: Composed of the feed inlet, lower casing, idler wheel assembly, and tensioning device.
2. Middle housing (for maintenance): One section per unit, used for installing and servicing traction components.
3. Mid-section casing (anti‑misalignment): Typically, one is installed every five mid-section casings.
4. Connecting plate: Typically, one is installed every two sections of the middle casing.
5. Middle housing (standard): L = 1.5 m.
6. Mid-section casing (non-standard), with a length ranging from 0.5 to 2 meters. It is typically installed at the mid-section of the first or second section in the upper zone.
7. The upper section comprises the upper housing and the drive drum assembly.
8. Drive unit: Composed of an electric motor, a vertical‑shaft reducer, a hydraulic coupling, a backstop device, and a slow‑speed drive mechanism.
9. Transmission device.
10. Outdoor operating platform.
11. Bucket attachment.
Main Technical Parameters Table
Specifications/Parameters |
TDG160 |
TDG250 |
TDG315 |
TDG400 |
TDG500 |
TDG630 |
TDG800 |
TDG1000 |
|
Throughput m³/h |
24 |
51 |
74 |
118 |
167 |
253 |
361 |
571 |
|
Hopper |
Capacity (L) |
1.9 |
4.6 |
7.4 |
12 |
19 |
29 |
47 |
74 |
斗距 (mm) |
260 |
325 |
360 |
420 |
460 |
520 |
580 |
650 |
|
Weight of hopper and belt per meter length (kg/m) |
22 |
33 |
33.2 |
42.2 |
62.3 |
78.53 |
106 |
145 |
|
Increase in speed (m/s) |
1.2 |
1.34 |
1.34 |
1.5 |
1.5 |
1.68 |
1.65 |
1.86 |
|
Maximum lifting height |
80–100 m |
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Note: When the lifting height exceeds 80 m, a special design is required. |
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★ Tongxin Vibration Machinery can design and manufacture bucket elevators of special models and specifications according to customer requirements.
★ Tongxin Vibration Machinery reserves the right to modify all technical documentation and dimensions. In the event of any discrepancy between the actual product and the illustrations in this document, the actual product shall prevail. Interpretation rights are vested in Tongxin Company.
keywords：
Steel Wire Belt Bucket Elevator
Application scenarios
Provide full industry chain services for various industries
Our products are widely used in various industries such as mining, metallurgy, carbon new materials, chemical industry, coal, water treatment, sludge treatment, oil sludge (sand) treatment, gas engineering, soil remediation, on-site treatment of construction waste, coal-fired power, building materials, steel, cement, electricity, grain, sand making, commercial concrete, environmental protection, refractory materials, etc
Electricity
Building materials
Chemical industry
Grain
Mine
Sand Making
Cement
Coal
Steel Wire Belt Bucket Elevator
Contact Information
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After-sales service
Each process is inspected layer by layer, and the factory quality is strictly controlled; Equipped with a dedicated on-site installation guidance and after-sales maintenance service team, we can provide customers with one-stop landing services.
Professional after-sales team
Follow up throughout the process, provide on-site guidance on equipment installation and debugging, and quickly complete production.
Equipment malfunction repair
Timely response, on-site troubleshooting, and efficient resolution of operational failures.
Full process quality traceability control
Factory level quality inspection reduces the occurrence rate of after-sales failures from the source.
Information exchange
Fault issues can be addressed through collaborative research and development to provide targeted solutions
Industry university research technology
We can provide professional technical guidance for equipment modification and process optimization.
Stable technical support
Explanation of maintenance knowledge for supporting equipment to extend its service life.
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